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15 KVA - 25 KVA

12-20 kWe, 15-25 kVA Prime : Specification Sheet

Ready to use, silent, compact and light weight
The ready to use Cummins ® ‘DXP series’ DG sets are smaller and lighter than any other DG set in it’s class, thus giving you the advantage of optimising your valuable space.

Silent Power Generator / Environment Friendly Power
The Cummins ® ‘DXP series’ base DG sets are available with the lowest noise levels in it’s range and are CPCB certified for emissions compliance, thus offering you environment friendly power.

The genset powered by the reliable Cummins ® ‘X series’ diesel engine meets stringent exhaust emission tests as per MOEF norms without sacrificing fuel efficiency at normal operating loads.

Unmatched warranty
The Cummins ® ‘DXP series’ DG sets are backed by the industry aknowledged best-in-class comprehensive warranty on the entire package including rubber components.

Lowest operating costs
All elements of the Cummins ® ‘DXP series’ DG sets are designed from the start to work together to maximize efficiency, even at part loads, thus offering you the advantage of lowest operating costs.

Single source power assurance

The rugged and reliable Cummins ® ‘DXP series’ DG sets are unique, because all the major components – the engine, alternator, control system and canopy are designed, manufactured and tested by Cummins India/ Channel partners (Powerica Limited). This, complemented by the largest customer support network in India, capable of providing round-the-clock service and spares support, offers you SINGLE SOURCE POWER ASSURANCE from the world leaders in power generation.

Standard scope:

Engine: Cummins® ‘DXP series’ diesel generating sets, powered by Cummins® ‘X series’ engines, are rated at 1500 RPM and conform to ISO 8528 specifications. The engines are radiator cooled, four stroke and multi-cylinder, conforming to BS 5514 / ISO 3046..

The scope of supply includes:

›		Electrical starter motor 12V DC
›		Battery charging alternator
›		MICO fuel system with mechanical governor
›		Dual spin-on fuel filter
›		Spin-on full flow lub oil filter
›		Residential silencer
›		Dry type air cleaner
›		Recovery bottle
›		Shut-off coil with safeties for LLOP/HWT
›		Flywheel and flywheel housing
›		First fill of lube oil and coolant

Alternator
Stamford alternator from Cummins Generator Technologies, suitable for operation at 1500 RPM, 415 Volts, 0.8 pf (lag) suitable for 50 Hz, 3 phase, 4 wire system, conforming to BS 5000 / IS 4722. The Alternator is brushless type, screen protected, revolving field, self excited, self regulated through an AVR. The alternator has the following features:

›		+ 1.0 % Voltage regulation (max.) in static conditions
›		IP: 23 Enclosure
›		Permissible overload of 10% for one hour in 12 hours of operation

Mounting arrangement
Engine and alternator are mounted on a common MS fabricated base frame with AVM pads.

Control panel
The control panel is manufactured with 14/16 gauge CRCA sheet and is powder coated for a weather-proof, long lasting finish.

The control panel consists of following parts:

›

Standard engine instrumentation

›

Multi function meter which measures::

›		Individual phase current (Amps)
›		Phase voltages (V)
›		Generator output frequency (Hz)
›		Engine water temperature (Deg.C)
›		Lube oil pressure (kg/cm2) and equipped with hour counterr

›

MCB of suitable rating

›

Key switch

›

Push button (Starter)

›

LED: Battery charging alternator fail indication

›

Current transformers

›

Instrument fuses duly wired and ferruled

Others

›		Fuel tank suitable for 8 hours of operation
›		One dry and uncharged battery with battery leads

Acoustic enclosure
The acoustic enclosure is made of 1.6/ 2 mm thick CRCA sheets and structural/ sheet metal base frame painted in Munsel green shade. The walls of the enclosure are insulated with fire retardant foam so as to comply with the 75 dBA at 1mtr sound levels specified by Ministry of Environment & Forest..

The enclosure has the following features:

›		Specially designed to meet stringent MOEF/ CPCB norms of 75 dBA @ 1mtr at 75% load under free field conditions
›		Single point lifting for easy handling at customer site
›		Designed to have optimum serviceability
›		Air inlet louvers specially designed to operate at rated load
›		Made on special purpose CNC machines for consistency in quality and workmanship
›		Powder coated for long lasting service life and superior finish
›		With UV resistant powder coating, can withstand extreme environments
›		Use of special hardware for longer life
›		Insulation material meets exacting IS 8183 specifications for better sound attenuation
›		Flush styling - no projections
›		Fluid drains for lube oil and fuel
›		Fuel filling point

Optionals

›		Microprocessor/relay based AMF control panel
›		Coolant heater
›		Trolley mounted mobile sets
›		Engine overspeed safety

35 KVA - 62.5 KVA

Diesel generator set S series

Latest technology product :

Value for money

The Cummins ® ‘S series’ engine powered diesel generating sets offer the best fuel economy, best warranty terms and lowest cost of maintenance thereby proving to be the most economical power solution. With the superior designed engine and world class Cummins Generator Technologies (Stamford) make alternator, the gensets come equipped with Cummins corporate genset controller for ease of use and monitoring generator performance.

Silent, compact and light weight
The Cummins ® 'S series' DG sets are smaller and lighter than any other DG set in it's class, thus giving you the advantage of optimising your valuable space.

Environment friendly power
The Cummins ® 'DXP series' base DG sets are available with the lowest noise levels in it's range and are CPCB certified for emissions compliance, thus offering you environment friendly power.

The genset powered by the reliable Cummins ® 'X series' diesel engine meets stringent exhaust emission tests as per MOEF norms without sacrificing fuel efficiency at normal operating loads.

Unmatched warranty
The Cummins ® ‘S series’ DG sets are backed by the industry aknowledged best-in-class comprehensive warranty on the entire package including rubber components.

Lowest operating costs

All elements of the Cummins ® ‘S series’ DG sets are designed from the start to work together to maximize efficiency, even at part loads, thus offering you the advantage of lowest operating costs.

P1' frame alternator on 35 & 40 kVA node provides improved serviceability. It is designed for ease of assembly, Light in weight. This alternator is also available with upfitable option of EBS (Excitation Boost System) for good motor starting and short circuit maintenance.

Single source power assurance
The rugged and reliable Cummins ® ‘S series’ DG sets are unique, because all the major components – the engine, alternator, control system and canopy are designed, manufactured and tested by Cummins India/ Channel partners(Powerica Limited). This, complemented by the largest customer support network in India, capable of providing round-the-clock service and spares support, offers you SINGLE SOURCE POWER ASSURANCE from the world leaders in power generation

Standard scope
Engine: Cummins® ‘S Series’diesel generating sets, powered by Cummins® ‘S Series’ engines, are rated at 1500 RPM and conform to ISO 8528 specifications. The engines are radiator cooled, four stroke and multi-cylinder, conforming to BS 5514/ISO 3046

The scope of supply includes:

›		Battery charging alternator
›		MICO In-Line fuel system with mechanical governor
›		Dual spin-on filter
›		Lube oil filter
›		Turbocharger (for 40, 50 and 62.5 kVA)
›		Residential silencer
›		CAC : Charge Air Cooler (for 62.5 kVA DG sets only)
›		Dry type air cleaner
›		Recovery bottle
›		Shut-off coil with safeties for LLOP/ HWT
›		Flywheel and flywheel housing
›		First fill of lube oil and coolant

Alternator:

Stamford alternator from Cummins Generator Technologies, suitable for operation at 1500 RPM, 415 Volts, 0.8 pf (lag) suitable for 50 Hz, 3 phase, 4 wire system, conforming to BS 5000 / IS 4722. The Alternator is brushless type, screen protected, revolving field, self excited, self regulated through an AVR. The alternator has the following features:

›		+ 1.0 % Voltage regulation (max.) in static conditions
›		IP: 23 protection with insulation class H
›		Permissible overload of 10% for one hour in 12 hours of operation
›		'P1' frame alternator on 35 & 40 kVA node provides improved serviceability. It is designed for ease of assembly, Light in weight. This alternator is also available with upfitable option of EBS (Excitation Boost System) for good motor starting and short circuit maintenance.

Mounting arrangement
Engine and alternator are mounted on a common MS fabricated base frame with AVM pads.

Control panel
The control panel is manufactured with 14/16 gauge CRCA sheet and is powder coated for a weather-proof and long lasting finish.

The control panel consists of following parts:

›		PS0500 Controller
›		Aluminum bus bars with suitable capacity with in/outgoing terminals
›		- Indicating lamps for ‘Load On’ and ‘Set Running’
›		Instrument fuses duly wired and ferruled
›		MCCB of suitable rating with overload and short circuit protections

PS0500 Genset controller

Cummins PowerStart™ PS0500 control is a microprocessor based generator set monitoring and control system. The control provides a simple operator interface to the generator set, manual and remote start/ stop control, shutdown fault indication, and an LCD hour counter. The integration of all functions into a single control system provides enhanced reliability and performance compared to conventional generator set control systems. This control has been designed and tested to meet harsh environment in which gensets are typically applied.

Features, Functions, protections

16 character x 2 line alphanumeric LCD display with LED backlight

Operator interface

Provide a record of most recent fault conditions. Fault history stored in the control non volatile memory

Provide Alternator Data

›		Voltage ( 1 ph or 3 ph line to line and line to neutral voltage)
›		Current ( 1 ph or 3 ph)
›		kVA (3 ph and total)
›		Frequency

Provide Engine Data

›		Starting battery voltage
›		Engine running hours
›		Engine Temp.
›		Engine oil pressure

Control includes provision for Service adjustment and calibration of DG control functions

›		Voltage, frequency selection
›		Configurable input and output set up
›		Meter calibration.

Engine controls

›		PowerStart operates on 12 VDC batteries
›		Auto start mode accepts a ground signal from remote devices to automatically start the DG set. The remote start will also wake up the control system from sleep mode.
›		Engine Starting – The control system supports automatic engine starting, Primary and back up start disconnects are achieved by battery charging alternator feedback or main alternator output frequency.
›		Controller provide configurable time delay of 0-300 secs to start after remote start signal and time delay of 0-600 secs prior to shutdown after stop signal.
›		Sleep mode increase battery life. Configurable current settings from low to minimize current draw when genset is not working.

Engine Protective functions includes

›		Configurable alarm output
›		Emergency stop: Annunciated whenever an emergency stop signal is received by the control.
›		Low lube oil pressure warning and Shutdown
›		High engine water temp warning / Shutdown
›		Low coolant temp warning
›		Sensor failure indication
›		Low and high battery voltage warning
›		Weak battery warning
›		Fail to start shut down
›		Cracking lockout: Control will not allow the starter to engage or to crank the running engine.
›		Cyclic cranking: Configurable for the number of starting cycle (1 to 7) and duration of crank and rest periods.

Alternator Protective functions includes

›		High and Low AC voltage shut down
›		Under and Over frequency shutdown / warning
›		Loss of sensing voltage input shut down

Others:

›

Fuel tank suitable for 8 hours of operation

Acoustic enclosure
The acoustic enclosure is made of 1.6/ 2 mm thick CRCA sheets in Munsel green shade and a structural/ sheet metal base frame
painted in black. The walls of the enclosure are insulated with fire retardant foam so as to comply with the 75 dBA at mtr sound
levels specified by Ministry of Environment & Forest.

The enclosure has the following features:

›		Specially designed to meet stringent MOEF/ CPCB norms of 75 dBA @ 1mtr at 75% load under free field conditions
›		Single point lifting for easy handling at customer site
›		Designed to have optimum serviceability
›		Air inlet louvers specially designed to operate at rated load
›		Made on special purpose CNC machines for consistency in quality and workmanship
›		Powder coated for long lasting service life and superior finish
›		With UV resistant powder coating, can withstand extreme environmentsWith UV resistant powder coating, can withstand extreme environments
›		Use of special hardware for longer life
›		Insulation material meets exacting IS 8183 specifications for better sound attenuationn
›		Flush styling - no projections
›		Fluid drains for lube oil and fuel
›		Fuel filling point

Optionals

›		Cold starting kit
›		Coolant heater
›		Microprocessor/relay based AMF control panel
›		Trolley mounted mobile sets

82.5 KVA - 140 KVA

Diesel generator set B series

Latest technology product: Value for money

The Cummins ® ‘B series’ engine powered diesel generating sets offer the best fuel economy, best warranty terms and lowest cost of maintenance thereby proving to be the most economical power solution. With the superior designed engine and world class Cummins Generator Technologies (Stamford) make alternator, the gensets come equipped with Cummins corporate genset controller for ease of use and monitoring generator performance.

Silent, compact and light weight

The Cummins ® ‘B series’ DG sets are smaller and lighter than any other DG set in it’s class, thus giving you the advantage of
optimising your valuable space.

Environment friendly power

The Cummins ® ‘B series’ base DG sets are available with the lowest noise levels in it’s range and are CPCB certified for
emissions and noise compliance, thus offering you environment friendly power.

The genset powered by the reliable Cummins ® ‘B series’ diesel engine meets stringent exhaust emission tests as per MOEF norms without sacrificing fuel efficiency at normal operating loads.

Unmatched warranty

The Cummins ® ‘B series’ DG sets are backed by the industry aknowledged best-in-class comprehensive warranty on the
entire package including rubber components.

Lowest operating costs

All elements of the Cummins ® ‘B series’ DG sets are designed from the start to work together to maximize efficiency, even at
part loads, thus offering you the advantage of lowest operating costs.

Single source power assurance
The rugged and reliable Cummins ® ‘B series’ DG sets are unique, because all the major components - the engine, alternator, control system and canopy are manufactured by Cummins India/ Channel partners (Powerica Limited). This integral approach means each element of a generating set is designed to work in harmony from the start. A high quality product, complemented by the largest customer support network in India, providing round-the-clock service and spares support, offers you SINGLE SOURCE POWER ASSURANCE from the world leaders in power generation.

Standard scope
Engine: Cummins ® ‘B series’ diesel generating sets, powered by Cummins® ‘B series’ engines, are rated at 1500 RPM and
conform to ISO 8528 specifications. The engines are radiator cooled, four stroke and multi-cylinder, conforming to BS 5514 /
ISO 3046.

The scope of supply includes:

›		Electrical starter motor 12V DC
›		Battery charging alternator
›		MICO fuel system with mechanical governor
›		Dual spin-on fuel filter
›		Turbocharger
›		Residential silencer
›		Dry type air cleaner
›		Shut-off coil with safeties for LLOP/HWT
›		Flywheel and flywheel housing
›		First fill of lube oil and coolant
›		Electronic governor for 140 kVA

Alternator
Synchronous alternator of Stamford make suitable for continuous operation at 1500 RPM, 415 Volts, 0.8 pf (lag) suitable for 50 Hz, 3 phase, 4 wire system, conforming to BS 5000/IS 4722. The Alternator is brushless type, screen protected, revolving field, self excited, self regulated through an AVR.

›		+ 1.0 % Voltage regulation (max) in static conditions
›		IP: 23 protection with insulation class H.
›		Permissible overload of 10% for one hour in 12 hours of operation

Mounting arrangement
Engine and alternator are mounted on a common MS fabricated base frame with AVM pads.

Control panel
The control panel is manufactured with 14/16 gauge CRCA sheet and is powder coated for a weather-proof, long lasting finish.

The control panel consists of following parts:

›		PS0500 Controller
›		Aluminum busbars of suitable capacity with incoming and outgoing termination
›		Indicating lamps for ‘Load On’ and ‘Set Running’g”
›		Instrument fuses duly wired and ferruled
›		MCCB of suitable rating with overload and short circuit protections

PS0500 Genset controller

Features, Functions, protections

16 character x 2 line alphanumeric LCD display with LED backlight

Operator interface

Provide a record of most recent fault conditions. Fault history stored in the control non volatile memory

Provide Alternator Dat

›		Voltage ( 1 ph or 3 ph line to line and line to neutral voltage)
›		Current ( 1 ph or 3 ph)
›		kVA (3 ph and total)
›		Frequency

Provide Engine Data

›		Starting battery voltage
›		Engine running hours
›		Engine Temp.
›		Engine oil pressure

Control includes provision for Service adjustment and calibration of DG control functions

›		Voltage, frequency selection
›		Configurable input and output set up
›		Meter calibration

Engine controls

›		PowerStart operates on 12 VDC batteries
›		Auto start mode accepts a ground signal from remote devices to automatically start the DG set. The remote start will also wake up the control system from sleep mode.
›		Engine Starting – The control system supports automatic engine starting, Primary and back up start disconnects are achieved by battery charging alternator feedback or main alternator output frequency.
›		Controller provide configurable time delay of 0-300 secs to start after remote start signal and time delay of 0-600 secs prior to shutdown after stop signal.
›		Sleep mode increase battery life. Configurable current settings from low to minimize current draw when genset is not working.

Engine Protective functions includes

›		Configurable alarm output
›		Emergency stop: Annunciated whenever an emergency stop signal is received by the control.
›		Low lube oil pressure warning and Shutdown
›		High engine water temp warning / Shutdown
›		Low coolant temp warning
›		Sensor failure indication
›		Low and high battery voltage warning
›		Weak battery warning
›		Fail to start shut down
›		Cracking lockout: Control will not allow the starter to engage or to crank the running engine.
›		Cyclic cranking: Configurable for the number of starting cycle (1 to 7) and duration of crank and rest periods.

Alternator Protective functions includes

›		High and Low AC voltage shut down
›		Under and Over frequency shutdown / warning
›		Loss of sensing voltage input shut down

Genset controller (For 140 KVA)
Cummins PowerCommand ® PCC 1301 microprocessor based integrated generator set monitoring, metering, protection and control system with built-in torque matched Volts/Hz overload control.

Single control for all genset functions:

›		Digital governing
›		Digital voltage control
›		Engine control
›		Operator interface
›		Protection
›		Advanced control functions

Standard features of genset controller:

Engine

Metering	Protection
RPM	Low lube oil pressure	Fail to crank
Battery voltage	High water temp.	Fail to start
Lube oil pressure	High/low DC voltage	Sensor failure
Coolant temp.	Weak battery
Running hours	Overspeed

Alternator

Metering	Protection
3 phase voltage (L-L and L-N)	Under voltage	Field overload
3 phase current	Over voltage
Frequency	Over current
kVA	Under/ over-frequency
	Loss of sensing

Others

Battle switch function

Delay start/stop

Configurable cranking cycle

Sleep mode time

Acoustic enclosure

The acoustic enclosure is made of 1.6/ 2 mm thick CRCA sheets in Munsel green shade and a structural/ sheet metal base
frame painted in black. The walls of the enclosure are insulated with fire retardant foam so as to comply with the 75 dBA at mtr
sound levels specified by Ministry of Environment & Forest.

The enclosure has the following features:

›		Specially designed to meet stringent MOEF/ CPCB norms of 75 dBA @ 1mtr at 75% load under free field conditions
›		Single point lifting for easy handling at customer site
›		Designed to have optimum serviceability
›		Air inlet louvers specially designed to operate at rated load - Made on special purpose CNC machines for consistency in quality and workmanship
›		Powder coated for long lasting service life and superior finish
›		With UV resistant powder coating, can withstand extreme environments
›		Use of special hardware for longer life
›		Insulation material meets exacting IS 8183 specifications for better sound attenuation
›		Flush styling - no projections
›		Fluid drains for lube oil and fuel
›		Fuel filling point

Others

›

Fuel tank suitable for 8 hours of operation

Optionals

›		Heavy duty air cleaner
›		Microprocessor/relay based AMF control panel
›		Trolley mounted mobile sets
›		Cold starting kit
›		Electronic governor
›		Lube oil heater

160 KVA - 200 KVA

Lowest life cycle cost
‘C series’ design features have made Cummins® diesel, the standard for comparison of operating economy, reliability and long life. When all cost factors like initial purchase, fuel, lube oil, maintenance and overhaul are considered, the bottom line will show that this Cummins ® ‘C series’ will deliver the lowest life cycle cost.

Heavy duty, durable and emission compliant
Cummins ® ‘C series’ diesel engine comes with heavy duty features, bigger size camshaft, optimized turbo-matching and is yet compact in size with optimum power to weight ratio making it the obvious choice for your long-term power needs.

The genset powered by the reliable Cummins ® ‘C series’ diesel engine meets stringent exhaust emission tests as per MOEF norms without sacrificing fuel efficiency at normal operating loads.

Silent Power
Cummins ® 160-200 kVA enclosures are so designed as to have optimum performance and serviceability over the complete operating range. The enclosures are compact with integral fuel tank and are designed for ease in maintenance. The powder coated enclosures are manufactured on latest CNC machines to ensure superior finish and durability..

Single source power assurance
Design, manufacture and testing of engine, alternator, enclosure and other accessories is done by Cummins India/ Channel
partners (Powerica Limited) for that optimum performance integrity and is backed by countrywide product support network with single source responsibility for the entire package.

Standard scope
Engine: Cummins® ‘C series’, direct injection, water cooled engine, 6 cylinder, in-line, 4 stroke, rated at 1500 RPM, conforming to ISO 3046 / BS 5514 has the following specifications:

›		In-line fuel pump with mechanical governor
›		Optimised turbocharger
›		Stainless steel exhaust flexible coupling
›		Silencer
›		Radiator
›		Coolant inhibitor
›		Plate-type lube oil cooler
›		Spin-on filters - coolant, fuel & lube oil
›		Dry-type, heavy duty, replaceable paper element air cleaner with restriction indicator
›		Flywheel housing and flywheel to suit single bearing alternator
›		Electrical starter motor
›		Battery charging alternator
›		First fill lube oil

Alternator
Stamford brushless alternator

›		Self-excited, self regulatd
›		Class ‘H’ insulation
›		Salient pole revolving field
›		Single bearing
›		Digital automatic voltage regulator (part of PCC 1301)

Genset controller
Cummins PowerCommand ® PCC 1301 microprocessor based integrated generator set monitoring, metering, protection and control system with built-in torque matched Volts/Hz overload control.

Single control for all genset functions:

›		Digital voltage control
›		Engine control
›		Operator interface
›		Protection
›		Advanced control functions

Standard features of genset controller

Engine

Metering	Protection
RPM	Low lube oil pressure	Fail to crank
Battery voltage	High water temp.	Fail to start
Lube oil pressure	High/low DC voltage	Sensor failure
Coolant temp.	Weak battery
Running hours	Overspeed

Alternator

Metering	Protection
3 phase voltage (L-L and L-N)	Under voltage	Field overload
3 phase current	Over voltage
Frequency	Over current
kVA	Under/ over-frequency
	Loss of sensing

Others

Battle switch function

Delay start/stop

Configurable cranking cycle

Sleep mode time

Accessories

›		Silencer suitably optimized to meet stringent sound emission standards laid down by MOEF / CPCB
›		Base rail with integral fuel tank (285 litres capacity) is provided with drain plug, air vent, inlet and outlet connection, level indicator, manhole etc..
›		2 x 12 V dry, uncharged batteries with connecting leads and terminals

Acoustic enclosure

›		Specially designed to meet stringent MOEF/ CPCB norms of 75 dBA @ 1mtr at 75% load under free field conditions
›		Designed to have optimum serviceability
›		Air inlet louvers specially designed to operate at rated load even at 50 deg C air inlet temp.
›		Made on special purpose CNC machines for consistency in quality and workmanship
›		Powder coated for long lasting service life and superior finish
›		With UV resistant powder coating, can withstand extreme environments
›		Use of stainless steel hardware
›		Insulation material meets exacting IS 8183 specs for better attenuation

Control panel
Powder coated control panel manufactured with 14/16 gauge CRCA sheet provides:

›		MCCB of suitable rating with overload and short circuit protection
›		Combined meter for KW, kVA and PF
›		KWh meter
›		Current transformers
›		Aluminum busbars of suitable capacity with incoming and outgoing terminations
›		Indicating lamps for “DG On” and “Load On”
›		Instrument fuses/ MCB duly wired and ferruled

Optionals

Engine
Coolant heater with thermostatic switch, lube oil heater and digital electronic governor

Alternator
Thermistors, space heater

Control panel
AMF control panel, battery charger, remote/ auto start panel, auto/ manual synchronizing panel, audio-visual annunciation and indication lamps for engine faults

250 KVA

Lowest life cycle cost
‘C series’ design features have made Cummins® diesel, the standard for comparison of operating economy, reliability and long life. When all cost factors like initial purchase, fuel, lube oil, maintenance and overhaul are considered, the bottom line will show that this Cummins ® ‘C series’ will deliver the lowest life cycle cost.

The genset powered by the reliable Cummins ® ‘C series’ diesel engine meets stringent exhaust emission tests as per MOEF norms without sacrificing fuel efficiency at normal operating loads.

Silent Power
Cummins ® 250 kVA enclosure is so designed as to have optimum performance and serviceability over the complete operating range. The enclosure is compact with integral fuel tank and is designed for ease in maintenance. The powder coated enclosure is manufactured on latest CNC machines to ensure superior finish and durability.

Single source power assurance
Design, manufacture and testing of engine, alternator, enclosure and other accessories is done by Cummins India/ Channel partners (Powerica Limited) for that optimum performance integrity and is backed by countrywide product support network with single source responsibility for the entire package..

Standard scope
Engine: Cummins® ‘C series’, direct injection, water cooled engine, 6 cylinder, in-line, 4 stroke, rated at 1500 RPM, conforming to ISO 3046 / BS 5514 has the following specifications:

›		Digital electronic governor
›		In-line fuel pump
›		Optimised turbocharger
›		Stainless steel exhaust flexible coupling
›		Silencer
›		Radiator
›		Coolant inhibitor
›		Plate-type lube oil cooler
›		Spin-on filters - coolant, fuel & lube oil
›		Dry-type, replaceable paper element air cleaner with restriction indicator
›		Flywheel housing and flywheel to suit single bearing alternator
›		Electrical starter motor
›		Battery charging alternator
›		First fill lube oil

Alternator
Stamford brushless alternator

›		Self-excited, self regulatd
›		Class ‘H’ insulation
›		Salient pole revolving field
›		Single bearing
›		Digital automatic voltage regulator (part of PCC 1301)

Genset controller
Cummins PowerCommand ® PCC 1301 microprocessor based integrated generator set monitoring, metering, protection and control system with built-in torque matched Volts/Hz overload control.

Single control for all genset functions:

›		Digital governing
›		Digital voltage control
›		Engine control
›		Operator interface
›		Protection
›		Advanced control functions

Standard features of genset controller

Engine

Metering	Protection
RPM	Low lube oil pressure	Fail to crank
Battery voltage	High water temp.	Fail to start
Lube oil pressure	High/low DC voltage	Sensor failure
Coolant temp.	Weak battery
Running hours	Overspeed

Alternator

Metering	Protection
3 phase voltage (L-L and L-N)	Under voltage	Field overload
3 phase current	Over voltage
Frequency	Over current
kVA	Under/over-frequency
	Loss of sensing

Others

Battle switch function

Delay start/stop

Configurable cranking cycle

Sleep mode time

Accessories

›		Silencer suitably optimized to meet stringent sound emission standards laid down by MOEF / CPCB
›		Base rail with integral fuel tank (375 litres capacity) is provided with drain plug, air vent, inlet and outlet connection, level indicator, manhole etc.
›		2 x 12 V dry, uncharged batteries with connecting leads and terminals

Acoustic enclosure

›		Specially designed to meet stringent MOEF/ CPCB norms of 75 dBA @ 1mtr at 75% load under free field conditions
›		Designed to have optimum serviceability
›		Air inlet louvers specially designed to operate at rated load even at 50 deg C air inlet temp.
›		Made on special purpose CNC machines for consistency in quality and workmanship
›		Powder coated for long lasting service life and superior finish
›		With UV resistant powder coating, can withstand extreme environments
›		Use of stainless steel hardware
›		Insulation material meets exacting IS 8183 specs for better attenuation

Control panel
Powder coated control panel manufactured with 14 / 16 gauge CRCA sheet provides:

›		MCCB of suitable rating with overload and short circuit protection
›		Combined meter for KW, kVA and PF
›		KWh meter
›		Current transformers
›		Aluminum busbars of suitable capacity with incoming and outgoing terminations
›		Indicating lamps for “DG On” and “Load On”
›		Instrument fuses/ MCB duly wired and ferruled

Optionals

Engine
Coolant heater with thermostatic switch and lube oil heater

Alternator
Thermistors, space heater

Control panel
AMF control panel, battery charger, remote/ auto start panel, auto/ manual synchronizing panel, audio-visual annunciation and indication lamps for engine faults

Others
Mobile sets with canopy

320 KVA

Diesel generator set 855 series

Lowest life cycle cost
N 855 design features have made Cummins® diesel, the standard for comparison of operating economy, reliability and long life.
When all cost factors like initial purchase, fuel, lube oil, maintenance and overhaul are considered, the bottom line will show that this Cummins ® ‘855 series’ will deliver the lowest life cycle cost..

Heavy duty, durable and emission compliant
Cummins ® ‘855 series’ diesel engine comes with heavy duty features, bigger size camshaft, optimized turbo-matching, premium STC Injectors and is yet compact in size with optimum power to weight ratio making it the obvious choice for your long-term power needs.

The Genset powered by the reliable Cummins ® ‘855 series’ diesel engine meets stringent exhaust emission tests as per MOEF norms without sacrificing fuel efficiency at normal operating loads.

Silent Power
Cummins ® 320 kVA enclosure is so designed as to have optimum performance and serviceability over the complete operating range. The enclosure is compact with integral fuel tank and is designed for ease in maintenance. The powder coated enclosure is manufactured on latest CNC machines to ensure superior finish and durability.

Single source power assurance
Design, manufacture and testing of engine, alternator, enclosure and other accessories is done by Cummins Group of companies/
Channel partners (Powerica Limited) for that optimum performance integrity and is backed by countrywide product support network with single source responsibility for the entire package.

Standard scope
Engine: Cummins® ‘NTA 855 G2-I’, direct injection, water cooled engine, 6 cylinder, in-line, 4 stroke, rated at 1500 RPM,
conforming to ISO 3046 / BS 5514 has the following specifications:

›		Cummins PT Fuel Pump
›		Holset turbocharger
›		Stainless steel exhaust flexible coupling
›		Silencer
›		Radiator
›		Coolant inhibitor
›		Lube oil cooler
›		Cartridge paper filters, fuel and lube oil
›		Dry-type replaceable paper element air cleaner with restriction indicator
›		Flywheel housing and flywheel to suit single bearing alternator
›		Electrical starter motor
›		Battery charging alternator
›		High water temperature
›		First fill lube oil

PowerCom® controller:

A Cummins manufactured microprocessor based genset controller for metering, monitoring, protecting and electronic governing of the engine.

Alternator
Stamford brushless alternator

›		Self-excited, self regulated
›		Class ‘H’ insulation
›		Salient pole revolving field
›		Single bearing
›		Automatic voltage regulator

Accessories
Stamford brushless alternator

›		Silencer suitably optimized to meet stringent sound emission standards laid down by MOEF / CPCB
›		Base rail with integral fuel tank (520 litres capacity) is provided with drain plug, air vent, inlet and outlet connection, level indicator, manhole etc.
›		2 x 12 V dry, uncharged batteries with connecting leads and terminals

Acoustic enclosure

›		Specially designed to meet stringent MOEF/ CPCB norms of 75 dBA @ 1mtr at 75% load under free field conditions
›		Designed to have optimum serviceability
›		Air inlet louvers specially designed to operate at rated load even at 50 deg C air inlet temp.
›		Made on special purpose CNC machines for consistency in quality and workmanship
›		Powder coated for long lasting service life and superior finish
›		With UV resistant powder coating, can withstand extreme environments
›		Use of stainless steel hardware
›		Insulation material meets exacting IS 8183 specs for better attenuation

PowerCom® features:

›		Engine electronic governing
›		Genset metering parameters like lube oil pressure, coolant temperature, engine speed (rpm), run hours, DC voltage, intake manifold temperature (wherever applicable), 3 phase volts and 3 phase amperes, frequency, kW, kVA, power factor

›		Engine protection for low lube oil pressure, high coolant temperature (alarm and shutdown)
›		Alternator protection parameters like under voltage, over voltage, over frequency, over current, under frequency (alarm and shutdown)
›		Relay drivers for remote annuciations
›		Cyclic cranking
›		Auto/ manual start/ stop
›		Alternator trim adjustment from the front key pad
›		Model specific calibration from the front key pad
›		Speed bias or raise/ lower inputs are provided for paralleling
›		Remote monitoring capability through separate interface modules
›		6 configurable discrete outputs
›		2 configurable discrete inputs
›		Smooth transition to rated speed
›		Smart start algorithm
›		Housed in a NEMA 3R/IP 53 non-metallic enclosure
›		Operates within a wide temperature range (0-60 degrees C) and humidity up to 95%

Control panel
Powder coated control panel manufactured with 14/16 gauge CRCA sheet provides:

›		MCCB of suitable rating with overload and short circuit protection
›		Combined meter for Voltage, Amps and Frequency
›		Combined meter for KW, kVA and PF
›		KWh meter
›		Indicating lamps for “DG On” and “Load On”
›		Current transformers
›		Aluminium busbars of suitable capacity with incoming and outgoing terminations
›		Instrument fuses/ MCB duly wired and ferruled

Optionals

Engine
Heavy duty air cleaner, heat exchanger, lube oil/ Coolant heater with thermostatic switch

Alternator
RTDs, BTD, PMG excitation, space heater

Others
Mobile sets with canopy

380 KVA

Diesel generator set N14 series

Lowest life cycle cost
N14 series design features have made Cummins® diesel, the standard for comparison of operating economy, reliability and
long life. When all cost factors like initial purchase, fuel, lube oil, maintenance and overhaul are considered, the bottom line will
show that this Cummins ® ‘N14 series’ will deliver the lowest life cycle cost.

Heavy duty, durable and emission compliant
Cummins ® ‘N14 series’ diesel engine comes with heavy duty features, bigger size camshaft, optimized turbo-matching, electrical STC Injectors and is yet compact in size with optimum power to weight ratio making it the obvious choice for your long-term power needs.

The Genset powered by the reliable Cummins ® ‘N14 series’ diesel engine meets stringent exhaust emission tests as per MOEF norms without sacrificing fuel efficiency at normal operating loads.

Silent Power
Cummins ® 380 kVA enclosure is so designed as to have optimum performance and serviceability over the complete
operating range. The enclosure is compact with integral fuel tank and is designed for ease in maintenance. The powder coated
enclosure is manufactured on latest CNC machines to ensure superior finish and durability.

Standard scope
Engine: Cummins® ‘N14’ series, direct injection, water cooled engine, 6 cylinder, in-line, 4 stroke, rated at 1500 RPM, conforming to ISO 3046 / BS 5514 has the following specifications

›		Cummins PT fuel pump, Step Timing Control (STC) injector
›		Holset turbocharger, pulse tuned exhaust manifold, stainless steel exhaust flexible coupling
›		Radiator or heat exchanger, coolant inhibitor, Low Temperature After cooling (LTA)
›		Articulated piston
›		Gear train with spur gears
›		Plate type lube oil cooler
›		Spin-on filters - fuel, lube oil and coolant
›		Dry type replaceable paper element air cleaner with restriction indicator
›		Flywheel housing & flywheel to suit single bearing alternator
›		Starting motor – electric
›		First fill lube oil

PowerCom® controller: A Cummins manufactured microprocessor based genset controller for metering, monitoring, protecting and electronic governing of the engine.

Alternator
Stamford brushless alternator

›		Self-excited, self regulated
›		Class ‘H’ insulation
›		Salient pole revolving field
›		Single bearing
›		Automatic voltage regulator

Accessories

›		Silencer suitably optimized to meet stringent sound emission standards laid down by MOEF / CPCB
›		Base rail with integral fuel tank (520 litres capacity) is provided with drain plug, air vent, inlet and outlet connection, level indicator, manhole etc.
›		2 x 12 V dry, uncharged batteries with connecting leads and terminals

Acoustic enclosure

›		Specially designed to meet stringent MOEF/ CPCB norms of 75 dBA @ 1mtr at 75% load under free field conditions
›		Designed to have optimum serviceability
›		Air inlet louvers specially designed to operate at rated load even at 50 deg C air inlet temp.
›		Made on special purpose CNC machines for consistency in quality and workmanship
›		Powder coated for long lasting service life and superior finish
›		With UV resistant powder coating, can withstand extreme environments
›		Use of stainless steel hardware
›		Insulation material meets exacting IS 8183 specs for better attenuation

PowerCom® features

›		Engine electronic governing
›		Genset metering parameters like lube oil pressure, coolant temperature, engine speed (rpm), run hours, DC voltage, intake manifold temperature (wherever applicable), 3 phase volts and 3 phase amperes, frequency, kW, kVA, power factor

›		Engine protection for low lube oil pressure, high coolant temperature (alarm and shutdown)
›		Alternator protection parameters like under voltage, over voltage, over frequency, over current, under frequency (alarm and shutdown)
›		Relay drivers for remote annuciations
›		Cyclic cranking
›		Auto/ manual start/ stop
›		Alternator trim adjustment from the front key pad
›		Model specific calibration from the front key pad
›		Speed bias or raise/ lower inputs are provided for paralleling
›		Remote monitoring capability through separate interface modules
›		6 configurable discrete outputs
›		2 configurable discrete inputs
›		Smooth transition to rated speed
›		Smart start algorithm
›		Housed in a NEMA 3R/IP 53 non-metallic enclosure
›		Operates within a wide temperature range (0-60 degrees C) and humidity up to 95%

Control panel
Powder coated control panel manufactured with 14 / 16 gauge CRCA sheet provides:

›		MCCB of suitable rating with overload and short circuit protection
›		Combined meter for Voltage, amps and frequency
›		Combined meter for KW, kVA and PF
›		KWh meter
›		Indicating lamps for “DG On” and “Load On”
›		Current transformers
›		Aluminium busbars of suitable capacity with incoming and outgoing terminations
›		Instrument fuses/ MCB duly wired and ferruled

Optionals

Engine
Heavy duty air cleaner, heat exchanger, lube oil/ Coolant heater with thermostatic switch

Alternator
RTDs, BTD, PMG excitation, space heater

Control panel
"PowerCommand ® Control Panel (PCC 3100) " for microprocessor based governing, regulation, metering, monitoring and auto synchronising control system. AMF control panel, battery charger, remote/ auto start panel, auto/ manual synchronizing panel and audio/ visual annunciation for faults.

Others
Mobile sets with canopy

500 KVA

Diesel generator set K19 series

Lowest life cycle cost
K19 series design features have made Cummins® diesel, the standard for comparison of operating economy, reliability and
long life. When all cost factors like initial purchase, fuel, lube oil, maintenance and overhaul are considered, the bottom line will
show that this Cummins ® ‘K19 series’ will deliver the lowest life cycle cost.t.

Heavy duty, durable and emission compliant
Cummins ® ‘K19 series’ diesel engine comes with heavy duty features, bigger size camshaft, optimized turbo-matching, electrical STC injectors and is yet compact in size with optimum power to weight ratio making it the obvious choice for your long-term power needs.

The genset powered by the reliable Cummins ® ‘K19 series’ diesel engine meets stringent exhaust emission tests as per MOEF norms without sacrificing fuel efficiency at normal operating loads.

Silent Power
Cummins ® 500 kVA enclosure is so designed as to have optimum performance and serviceability over the complete operating range. The enclosuree is compact with integral fuel tank and is designed for ease in maintenance. The powder coated enclosure is manufactured on latest CNC machines to ensure superior finish and durability.

Standard scope
Engine: Cummins® ‘K19 series’ direct injection, water cooled engine, 6 cylinder, in-line, 4 stroke, rated at 1500 RPM, conforming to ISO 3046 / BS 5514 has the following specifications:

›		Cummins PT Fuel Pump
›		Electrical Step Timing Control (ESTC) injector
›		Holset turbocharger, pulse tuned exhaust manifold, stainless steel exhaust flexible connection
›		Radiator or heat exchanger, coolant inhibitor, Low Temperature After cooling (LTA)
›		Plate type lube oil cooler
›		Spin-on filters - fuel, lube oil and by-pass
›		Dry type replaceable paper element air cleaner with restriction indicator
›		Flywheel housing & flywheel to suit single bearing alternator
›		Starting motor – Electric, battery charging alternator
›		First fill lube oil

PowerCom® controller:A Cummins manufactured microprocessor based genset controller for metering, monitoring, protecting and electronic governing of the engine.

Alternator
Stamford brushless alternator

›		Self-excited, self regulated
›		Class ‘H’ insulation
›		Salient pole revolving field
›		Single bearing
›		Automatic voltage regulator

Accessories
Stamford brushless alternator

›		Silencer suitably optimized to meet stringent sound emission standards laid down by MOEF / CPCB
›		Base rail with integral fuel tank (520 litres capacity) is provided with drain plug, air vent, inlet and outlet connection, level indicator, manhole etc.
›		Sub-base fuel tank of 700 litres capacity
›		2 x 12 V dry, uncharged batteries with connecting leads and terminals

Acoustic enclosure

›		Specially designed to meet stringent MOEF/ CPCB norms of 75 dBA @ 1mtr at 75% load under free field conditions
›		Designed to have optimum serviceability
›		Air inlet louvers specially designed to operate at rated load even at 50 deg C air inlet temp.
›		Made on special purpose CNC machines for consistency in quality and workmanship
›		Powder coated for long lasting service life and superior finish
›		With UV resistant powder coating, can withstand extreme environments
›		Use of stainless steel hardware
›		Insulation material meets exacting IS 8183 specifications for better sound attenuation

PowerCom® features:

›		Engine electronic governing
›		Genset metering parameters like lube oil pressure, coolant temperature, engine speed (rpm), run hours, DC voltage, intake manifold temperature (wherever applicable), 3 phase volts and 3 phase amperes, frequency, kW, kVA, power factor

›		Engine protection for low lube oil pressure, high coolant temperature (alarm and shutdown)
›		Alternator protection parameters like under voltage, over voltage, over frequency, over current, under frequency (alarm and shutdown)
›		Relay drivers for remote annuciations
›		Cyclic cranking
›		Auto/ manual start/ stop
›		Alternator trim adjustment from the front key pad
›		Model specific calibration from the front key pad
›		Speed bias or raise/ lower inputs are provided for paralleling
›		Remote monitoring capability through separate interface modules
›		6 configurable discrete outputs
›		2 configurable discrete inputs
›		Smooth transition to rated speed
›		Smart start algorithm
›		Housed in a NEMA 3R/IP 53 non-metallic enclosure
›		Operates within a wide temperature range (0-60 degrees C) and humidity up to 95%

Control panel
Powder coated control panel manufactured with 14/16 gauge CRCA sheet provides:

›		MCCB of suitable rating with overload and short circuit protection
›		Voltmeter and ammeter with selector switch
›		KW/PF meters
›		Frequency meter
›		KWh meter
›		Indicating lamps for “Load On” and “Set Running”
›		Current transformers
›		Aluminium busbars of suitable capacity with incoming and outgoing terminations
›		Instrument fuses duly wired and ferruled

Optionals

Engine
Heavy duty air cleaner, lube oil / coolant heater with thermostatic switch

Alternator
Thermistors, PMG excitation, space heater

Others
Mobile sets with canopy

600 KVA to 625 KVA

Diesel generator set V28 series

Lowest life cycle cost
V28 series design features have made Cummins® diesel, the standard for comparison of operating economy, reliability and long life. When all cost factors like initial purchase, fuel, lube oil, maintenance and overhaul are considered, the bottom line will show that this Cummins ® ‘V28 series’ will deliver the lowest life cycle cost.

Heavy duty, durable and emission compliant
Cummins ® ‘V28 series’ diesel engine comes with heavy duty features, optimum size camshaft, optimized turbo-matching,
premium injectors and is yet compact in size with optimum power to weight ratio making it the obvious choice for your long-term power needs.

The genset powered by the reliable Cummins ® ‘V28 series’ diesel engine meets stringent exhaust emission tests as per MOEF norms without sacrificing fuel efficiency at normal operating loads.

Silent Power
Cummins ® 600-625 kVA enclosures are so designed as to have optimum performance and serviceability over the complete operating range. The enclosures are compact and are designed for ease in maintenance. The powder coated enclosures are
manufactured on latest CNC machines to ensure superior finish and durability..

Standard scope
Engine: Cummins® ‘V28’ series direct injection, water cooled engine, 12 cylinder, Vee, 4 stroke, rated at 1500 RPM, conforming to ISO 3046 / BS 5514 has the following specifications:

›		Cummins PT Fuel Pump
›		Cummins heavy duty injectors
›		Holset turbocharger, pulse tuned exhaust manifold, stainless steel exhaust flexible connections
›		Radiator or heat exchanger, coolant inhibitor,
›		Shell and tube type lube oil cooler
›		Full flow paper element filters - fuel, lube oil and by-pass
›		Dry type replaceable paper element air cleaner with restriction indicatorr
›		Flywheel housing & flywheel to suit single bearing alternator
›		Starting motor – Electric, battery charging alternator
›		First fill lube oil

PowerCom® controller

A Cummins manufactured microprocessor based genset controller for metering, monitoring, protecting and electronic governing of the engine.

Alternator
Stamford brushless alternator

›		Self-excited, self regulated
›		Class ‘H’ insulation
›		Salient pole revolving field
›		Single bearing
›		Digital automatic voltage regulator

Accessories

›		Silencer suitably optimized to meet stringent sound emission standards laid down by MOEF / CPCB
›		Base rail with integral fuel tank is provided with drain plug, air vent, inlet and outlet connection, level indicator, manhole etc..
›		Integral fuel tank of 926 litres capacity
›		2 x 12 V dry, uncharged batteries with connecting leads and terminals

Acoustic enclosure

›		Specially designed to meet stringent MOEF/ CPCB norms of 75 dBA @ 1mtr at 75% load under free field conditions
›		Designed to have optimum serviceability
›		Air inlet louvers specially designed to operate at rated load even at 50 deg. C enclosure temp.
›		Made on special purpose CNC machines for consistency in quality and workmanship
›		Powder coated for long lasting service life and superior finish
›		With UV resistant powder coating, can withstand extreme environments
›		Use of stainless steel hardware
›		Insulation material meets exacting IS 8183 specifications for better sound attenuation

PowerCom® features:

›

Engine electronic governing

›

Genset metering parameters like lube oil pressure, coolant temperature, engine speed (rpm), run hours, DC voltage, intake manifold temperature (wherever applicable), 3 phase volts and 3 phase amperes, frequency, kW, kVA, power factor

›		Engine protection for low lube oil pressure, high coolant temperature (alarm and shutdown)
›		Alternator protection parameters like under voltage, over voltage, over frequency, over current, under frequency (alarm and shutdown)
›		Relay drivers for remote annuciations
›		Cyclic cranking
›		Auto/ manual start/ stop
›		Alternator trim adjustment from the front key pad
›		Model specific calibration from the front key pad
›		Speed bias or raise/ lower inputs are provided for paralleling
›		Remote monitoring capability through separate interface modules
›		6 configurable discrete outputs
›		2 configurable discrete inputs
›		Smooth transition to rated speed
›		Smart start algorithm
›		Housed in a NEMA 3R/IP 53 non-metallic enclosure
›		Operates within a wide temperature range (0-60 degrees C) and humidity up to 95%

Control panel
Powder coated control panel manufactured with 14 / 16 gauge CRCA sheet provides:

›		MCCB / ACB of suitable rating with overload and short circuit protection
›		Voltmeter and Ammeter with selector switch
›		KW/PF meters
›		Frequency meter
›		KWh meter
›		Indicating lamps for “Load On” and “Set Running”
›		Current transformers
›		Aluminium busbars of suitable capacity with incoming and outgoing terminations
›		Instrument fuses duly wired and ferruled

Optionals

Engine: Heavy duty air cleaner, lube oil / coolant heater with
thermostatic switch

Alternator

Thermistors, PMG excitation, space heater

Others
Mobile sets with canopy

750 KVA to 1010 KVA

Diesel generator set V38 series

Reliable and durable
Cummins® ‘K series’ diesel engine with strong regrindable crankshaft, high strength connecting rod, low pressure fuel lines, STC (Step Timing Controls) injectors and high volume coolant system make ‘K38 series’ generating sets, more reliable and durable. Engines have clocked millions of hours, operating on some of the world’s most demanding conditions. Current engines are upgraded with new technologies for better performance and economy. The ultimate proof of superior performance and reliability is the fact that Cummins® entities worldwide source these engines from Cummins India for their markets.

Unmatched warranty
Cummins® ‘K series’ diesel engine generating sets are a truly cost effective solution to long term power need backed by industry best 2 years / 5000hrs warranty for the entire generating set..

Cummins advantage
Special features of Cummins® ‘K series’ engines like STC (Step Timing Controls) injectors, low temperature aftercooler, square
cumbustion chamber, optimised turbocharging and precision heavy duty camshaft make these engines the ultimate in exceptional fuel efficiency all across the operating range..

Single source power assurance
Design, manufacture and testing of engine, alternator, enclosure and other accessories is done by Cummins India/ Channel partners (Powerica Limited) for that optimum performance integrity and is backed by countrywide product support network with single source responsibility for the entire package..

Standard scope
Engine: Cummins® ‘K series’ direct injection, water cooled engine, 12 cylinder, 4 stroke, rated at 1500 RPM, conforming to ISO 3046/BS 5514 has the following specifications:

›		Cummins PT fuel pump
›		Cummins STC injectors (for 1010 kVA rating)
›		Holset turbocharger, pulse tuned exhaust manifold, stainless steel exhaust flexible connections
›		Radiator or heat exchanger, coolant inhibitor,
›		Plate type lube oil cooler
›		Outboard aftercoolers
›		Full flow paper element filters - fuel, lube oil and by-pass
›		Dry type replaceable paper element air cleaner with restriction indicator
›		Flywheel housing & flywheel to suit single/double bearing alternator
›		Flexible coupling for double bearing alternator
›		Starting motor – Electric, battery charging alternator
›		Electronic control panel
›		Cummins Electronic Governor (EFC)
›		Engine protections (trip)
›		High water temperature
›		Low lube oil pressure
›		Overspeed
›		Low coolant oil level (alarm)
›		First fill lube oil

Alternator
Stamford brushless AC alternator

›		Seperately excited, self-regulated
›		Class ‘H’ insulation
›		Salient pole revolving field
›		Single / double bearing
›		Automatic voltage regulator
›		PMG standard

Accessories

›		Silencer suitably optimized to reduce noise
›		Sturdy base rail
›		990 ltrs. free standing fuel tank
›		4 x 12 V dry, uncharged batteries with connecting leads and terminals

Control panel
Powder coated control panel manufactured with 14/16 gauge CRCA sheet and provides

›		ACB of suitable rating with overload and short circuit protection
›		Voltmeter and ammeter with selector switch
›		KW/PF meters
›		Frequency meter
›		KWh meter
›		Indicating lamps for “Load On” and “Set Running”
›		Current transformers
›		Aluminium busbars of suitable capacity with incoming and outgoing terminations
›		Instrument fuses duly wired and ferruled

Optionals

Engine
Heavy duty air cleaner, lube oil / coolant heater with thermostatic switch

Alternator
Space heater, RTDs, BTDs

Control Panel
AMF control panel, Battery charger, Remote/Auto start panel, Auto/Manual synchronizing panel, Audio/Visual annunciation for faults

PowerCommandTM Genset Controls

The PowerCommandTM Control, is a micro processor based generator set monitoring, metering, protection and control system. It offers advanced levels of functions for reliability and optimum genset performance. An extensive array of integrated standard control and digital display features eliminate the needfor discrete component devices such as the voltage regulator, governor control and protective relays. The control system has easy servicing capabilities that allow system parameters to be interrogated, monitored and adjusted with a PC.

Features

›		Digital governing
›		Digital voltage regulation
›		AmpSentryTM protection for true alternator O/C protection on PCC 2100/3100 for solo/paralleling applications
›		Analog/ bargraph/digital AC output metering
›		Battery monitoring system to sense and warn against a weak battery condition
›		Digital alarm and status message display
›		Genset monitoring : Displays status of all critical engine and generator set functions
›		Smart starting control system : Integrated fuel ramping to limit black smoke and frequency overshoot
›		PowerCommand® network capability (optional)
›		Advanced serviceability

PowerCommand® Paralleling Genset Controls
In addition to the features described above, the PowerCommandTM Control with digital paralleling features eliminates the need for separate paralleling control devices such as synchronizers and load sharing controls, and KVAR / power factor controls. Besides this, features like synchronizing*, including import/export controls for paralleling with an infinite (utility/mains) bus and the ability to control the load on the generator set when paralleled with utility or mains are also built into the PowerCommandTM Control.r.

1250 KVA to 1500 KVA

Diesel generator set K50 series

Reliable and durable
Cummins® ‘K50 series’ diesel engine with strong regrindable crankshaft, high strength connecting rod, low pressure fuel lines,
STC (Step Timing Controls) injectors and high volume coolant system make ‘K50 series’ generating sets, more reliable and durable. Engines have clocked millions of hours, operating on some of the world’s most demanding conditions. Current engines are upgraded with new technologies for better performance and economy. The ultimate proof of superior performance and reliability is the fact that Cummins® entities worldwide source these engines from Cummins India for their markets.

Unmatched warranty
Cummins® ‘K50 series’ diesel engine generating sets are a truly cost effective solution to long term power need backed by
industry best 2 years / 5000 hrs warranty for the entire generating set.

Cummins advantage
Special features of Cummins® ‘K50 series’ engines like STC (Step Timing Controls) injectors, low temperature aftercooler, square cumbustion chamber, optimised turbocharging and precision heavy duty camshaft make these engines the ultimate in exceptional fuel efficiency all across the operating range.

Single source power assurance
Design, manufacture and testing of engine, alternator, enclosure and other accessories is done by Cummins India/ Channel partners (Powerica Limited) for that optimum performance integrity and is backed by countrywide product support network with single source responsibility for the entire package.

Standard scope Engine
Cummins® ‘K series’ direct injection, water cooled engine, 12 cylinder, 4 stroke, rated at 1500 RPM, conforming to ISO 3046 / BS 5514 has the following specifications:

›		Cummins PT fuel pump
›		Cummins heavy duty STC injectors
›		Holset turbocharger, pulse tuned exhaust manifold, stainless steel exhaust flexible connections
›		Radiator or heat exchanger, coolant inhibitor,
›		Plate type lube oil cooler
›		Outboard aftercoolers
›		Full flow paper element filters - fuel, lube oil and by-pass
›		Dry type replaceable paper element air cleaner with restriction indicator
›		Flywheel housing & flywheel to suit single / double bearing alternator
›		Holset flexible coupling for double bearing alternator
›		Starting motor – Electric, battery charging alternator
›		Cummins PowerCommand® microprocessor based genset controller
›		First fill lube oil

PowerCommand® genset controls - PCC 2100

The PowerCommand® 2100 control, is a micro processor based generator set monitoring, metering, protection and control system. It offers advanced levels of functions for reliability and optimum genset performance. An extensive array of integrated standard control and digital display features eliminate the need for discrete component devices such as the voltage regulator, governor control and protective relays. The control system has easy servicing capabilities that allow system parameters to be interrogated, monitored and adjusted with a PC.

Features

›		Digital governing
›		Digital voltage regulation
›		AmpSentryTM protection for true alternator O/C protection on PCC 2100/ 3100 for solo/ paralleling applications
›		Analog/ bargraph/ digital AC output metering
›		Battery monitoring system to sense and warn against a weak battery condition
›		Digital alarm and status message display
›		Genset monitoring : Displays status of all critical engine and generator set functions
›		Smart starting control system : Integrated fuel ramping to limit black smoke and frequency overshoot
›		Advanced serviceability
›		PowerCommand® network capability (optional)

Digital voltage regulation

PowerCommand® 3100 paralleling genset controls (optional)

In addition to the features described above, the PowerCommand® control with digital paralleling features eliminates the need for separate paralleling control devices such as synchronizers and load sharing controls, and KVAR / power factor controls. Besides this, features like synchronizing*, including import/export controls for paralleling with an infinite (utility/mains) bus and the ability to control the load on the generator set when paralleled with utility or mains are also built into the PowerCommand® control.

Alternator
Stamford brushless AC alternator

›		Seperately excited, self-regulated
›		Class ‘H’ insulation
›		Salient pole revolving field
›		Single/double bearing
›		PMG standard

Accessories

›		Silencer suitably optimized to reduce noise
›		Sturdy base rail
›		990 ltrs. free standing fuel tank
›		4 x 12 V dry, uncharged batteries with connecting leads and terminals

Control panel
Powder coated control panel manufactured with 14 / 16 gauge CRCA sheet and provides

›		ACB of suitable rating with overload and short circuit protection
›		Voltmeter and ammeter with selector switch
›		KW PF meters
›		Frequency meter
›		KWh meter
›		Indicating lamps for “Load On” and “Set Running”
›		Current transformers
›		Aluminium busbars of suitable capacity with incoming and outgoing terminations
›		Instrument fuses duly wired and ferruled

Optionals

Engine
Heavy duty air cleaner, lube oil / coolant heater with thermostatic switch

Alternator
Space heater, RTDs, BTDs

Control Panel
AMF control panel, battery charger, remote/ auto start panel, auto/ manual synchronizing panel, audio/ visual annunciation for faults

1875 KVA

Standard Genset Features

Cummins water cooled Diesel engine
›		Oil and fuel filter fitted, water separator,
›		Lube-oil drain valve fitted
›		Electric starter & Charge alternator 24 v D.C.
›		Electronic governor
›		Normal duty air filter Single bearing alternator, class H/H
›		Standard voltage 400/230 volts 50 Hz
›		Exciter/Voltage reg - Torque Match as standard
›		PCC3201 with Bargraph as standard
›		Steel base frame with A/V mounting,
›		Engine, Alternator, Chassis & Control Box
›		Munsell Jade Green
›		Radiator
›		Packing under shrunk plastic film
›		Operation & Maintenance manual
›		Standard set of labels

Generator Set Performance

Voltage Regulation

›		Maintains voltage output to within ±1.0%.
›		At any power factor between 0.8 and 1.0
›		At any variations from No load to Full load
›		At any variations from Cold to Hot.
›		At speed droop variations up to 4.5%.

Frequency Regulation

›

Isochronous under varying loads from no load to 100% full load when electronic governor is fitted

Random Frequency Variation

›

Will not exceed ±0.25% of its mean value for constant loads – no load to full load.

Waveform

›

Total harmonic distortion open circuit voltage waveform in the order of 1.8%. Three-phase balanced load in the order of 5.0%.

Telephone Influence Factor (TIF)

›		TIF better than 50
›		THF to BS 4999 Part 40 better than 2%.

Alternator Temperature Rise

›

Class H insulation.

Radio Interference

›

In compliance with BS 800 and VDE levels G and N.

Generator Set Options

Fuel options

›

Fuel Tank

Exhaust Options

›		Exhaust Silencer - Industrial In-Line
›		Exhaust Bellows
›		Exhaust Silencer - Residential , In-Line
›		Installation Kit - Industrial Silencer
›		Installation Kit - Residential Silencer

Voltage Connections

›		240/416V, 230/400V, 220/380V,
›		127/220V, 115/200V, 110/190V

Miscellaneous Options

›		3 pole or 4 pole Circuit Breaker
›		Optional Set mounted starting batteries
›		Coolant Heater 240V
›		Battery Charger 240V, 5A or 10A
›		Automatic Transfer Switches
›		Packing - Export Box

Engine Specification

QSK60G3

›		60° Vee
›		16-cylinder diesel engine.

Type

›

Water cooled, four cycle, turbocharged and low temperature aftercooled

Construction

›

Two valves per cylinder, forged stee crankshaft and connecting rods, cast iron block.

Starting

›

24 volt negative earth. Battery charging alternator 35 amp on engine. Cranking current 1800 amps at 0°C.

Fuel System

›

24 volt fail safe actuator. Spin-on paper element fuel filters with fuel pump injection system with integral electronic governor. Dual flexible fuel lines and connectors. Standard fuel water separator.

Filters

›		Air cleaner with dry element.
›		Spin-on full flow lube oil filter.

Cooling

›

40°C ambient temperature standard Stone guard. Drain Tap

Alternator Specification

Type

›		Brushless single bearing, revolving field,pole, drip proof, screen protected.
›		Class H Insulation, IP23 Protection
›		Fully interconnected damper winding.
›		AC exciter and rotating rectifier unit.
›		Epoxy coated stator winding.
›		Rotor and exciter impregnated with tropical grade insulating oil and acid resisting polyester resin. Dynamically balanced rotor BS 5625 grade 2.5.
›		Sealed for life bearings.
›		Layer wound mechanically wedged rotor

Exciter

›

Triple dipped in moisture, oil and acid resisting polyester varnish and coated with anti-tracking varnish.

Construction

›

Two valves per cylinder, forged stee crankshaft and connecting rods, cast iron block.

Output windings with 2/3 pitch for improved harmonics and paralleling ability.

Close coupled engine/alternator for perfect alignment.

Compliance Standards

›		To BS4999/5000 pt 99,
›		VDE 0530, UTE5100,
›		NEMA MG1-22, CEMA,
›		IEC 34, CSA A22.2,
›		AS1359, BSS 5514,
›		ISO 3046 and ISO 8528

2250 KVA

Standard Genset Features

Generator Set Performance

Voltage Regulation

›		Maintains voltage output to within ±1.0%.
›		At any power factor between 0.8 and 1.0
›		At any variations from No load to Full load
›		At any variations from Cold to Hot.
›		At speed droop variations up to 4.5%.

Frequency Regulation

›

Isochronous under varying loads from no load to 100% full load when electronic governor is fitted

Random Frequency Variation

›

Will not exceed ±0.25% of its mean value for constant loads – no load to full load.

Waveform

›

Total harmonic distortion open circuit voltage waveform in the order of 1.8%. Three-phase balanced load in the order of 5.0%.

Telephone Influence Factor (TIF)

›		TIF better than 50
›		THF to BS 4999 Part 40 better than 2%.

Alternator Temperature Rise

›

Class H insulation.

Radio Interference

›

In compliance with BS 800 and VDE levels G and N.

Generator Set Options

Fuel options

›

Fuel Tank

Exhaust Options

›		Exhaust Silencer - Industrial In-Line
›		Exhaust Bellows
›		Exhaust Silencer - Residential , In-Line
›		Installation Kit - Industrial Silencer
›		Installation Kit - Residential Silencer

Voltage Connections

›		240/416V, 230/400V, 220/380V,
›		127/220V, 115/200V, 110/190V

Miscellaneous Options

›		3 pole or 4 pole Circuit Breaker
›		Optional Set mounted starting batteries
›		Coolant Heater 240V
›		Battery Charger 240V, 5A or 10A
›		Automatic Transfer Switches
›		Packing - Export Box

Engine Specification

QSK60G4

›		60° Vee
›		16-cylinder diesel engine.

Type

›

Water cooled, four cycle, turbocharged and low temperature aftercooled

Construction

›

Two valves per cylinder, forged stee crankshaft and connecting rods, cast iron block.

Starting

›

24 volt negative earth. Battery charging alternator 35 amp on engine. Cranking current 1800 amps at 0°C.

Fuel System

›

Filters

›		Air cleaner with dry element.
›		Spin-on full flow lube oil filter.

Cooling

›

40°C ambient temperature standard Stone guard. Drain Tap

Alternator Specification

Type

›		Brushless single bearing, revolving field,pole, drip proof, screen protected.
›		Class H Insulation, IP23 Protection
›		Fully interconnected damper winding.
›		AC exciter and rotating rectifier unit.
›		Epoxy coated stator winding.
›		Rotor and exciter impregnated with tropical grade insulating oil and acid resisting polyester resin. Dynamically balanced rotor BS 5625 grade 2.5.
›		Sealed for life bearings.
›		Layer wound mechanically wedged rotor

Exciter

›

Triple dipped in moisture, oil and acid resisting polyester varnish and coated with anti-tracking varnish.

Construction

›

Two valves per cylinder, forged stee crankshaft and connecting rods, cast iron block.

Output windings with 2/3 pitch for improved harmonics and paralleling ability.

Close coupled engine/alternator for perfect alignment.

Compliance Standards

›		To BS4999/5000 pt 99,
›		VDE 0530, UTE5100,
›		NEMA MG1-22, CEMA,
›		IEC 34, CSA A22.2,
›		AS1359, BSS 5514,
›		ISO 3046 and ISO 8528